Kawasaki teryx 800 service manual free download

Oil Filter A. Gasket B. Page Run the engine for several minutes. Con- sistent use of these products meets or exceeds war- ranty and service requirements and can help to ex- tend the life of your Kawasaki. If it is insufficient, add oil through the oil filler openings as necessary. The oil level should come to the bottom of each filler opening. Rear Final Gear Case B. Filler Cap C.

When draining or filling the gear case, be careful that no oil gets on the tires or rims. Page Valve Clearance A. Inspection and adjustment should be done by an authorized Kawasaki dealer. Valve Clearance Engine Cold 0. Intake 0. Remove the element. Air Cleaner Element Check inside the intake tract for dirt. If dirt is A. Coolant Overflow Hose A. Holders B. Holders C. Hole C. Muffler B. Spark Arrester Bolts C.

Spark Arrester A. Page Throttle Pedal Measure the distance the throttle pedal moves be- fore the engine begins to pick up speed. If the free play is out of specification, have your authorized Kawasaki dealer adjust the throttle pedal play. Page Idle Adjustment The engine may your authorized Kawasaki dealer inspect the fuel in- hesitate or lose power if the fuel pump filter be- jection system. Page Fuel Hose Fuel Tank Vent Fuel hose and connections should be checked and The fuel tank vent hose must be routed as speci- replaced periodically by an authorized Kawasaki fied.

Page Belt Drive Transmission Cvt hours of vehicle use Inspection should be done by an authorized or 4 km 2 mile whichever comes Kawasaki dealer. More frequent inspection is necessary if the Page Brakes If a large amount of water accidentally has entered play.

If this occurs, consult an authorized Kawasaki dealer. Brake Pedal B. Brake Fluid Inspect brake fluid level regularly. Page Front Brake 1 mm 0. Pad wear inspection and odic Maintenance Chart. The brake light switch should be inspected ment. Voltage drop can the steering system checked by an authorized happen when the engine starts; inspect the battery Kawasaki dealer.

See an authorized dealer for service. Page Wheels Tires: tire inflation pressure can greatly influence vehicle The front and rear tires are knobby tubeless tires. Kawasaki recommends that you always When replacing tires, check the valve stems and replace tires with standard replacement tires as cores for damage. Take care not to damage the tire shown above. Nevertheless, a tube depth gauge, and replace any tire that has worn can be inserted into the tire by the operator as an down to the minimum allowable tread depth.

Page Joint Boots If there is any one of them, have the joint boot replaced by an authorized Kawasaki dealer. Front Propeller Shaft B. Joint Boot A. Steering Knuckle B. Rear Propeller Shaft B. Page Maximum Setting If the spring action feels too soft or too stiff, have it adjusted by an authorized Kawasaki dealer. Spring Adjusting Nuts A.

Spring Preload Setting Length Page Rear Shock Absorber Turn the compression damping force adjuster If the spring action feels too soft or too stiff, have knob all the way clockwise to make the damping it adjusted by an authorized Kawasaki dealer.

NOTICE Do not force the compression damping force adjuster beyond the fully seated position, or the adjusting mechanism may be damaged. Spring Preload Setting Length The recommended setting lengths of the spring preload are as follows: Standard Setting Page Seat Belts Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. The click sound indicates it is securely latched. Pull the belt vigorously to make sure the retractor locks the seat belt.

The battery is located in back of radiator. Page If it is not possible to read charged using an appropriate charger check with the rate, charge the battery at an amperage that your kawasaki dealer or visit by kawasaki.

If the electri- cal systems do not function, inspect the fuse. Be- fore replacing a fuse, check the wiring harness and electrical equipment for bare wires or other possible causes. Fuse Box Lids Before replacing a fuse, check the wiring harness B.

Fuses and electrical equipment for bare wires or other pos- C. Main Fuse sible causes. Spare Fuses It was used by an old man to check his mail and only has 30 hours on it! I intend to use this on my very steep property like a small tractor. I had a old Ford Tractor and with its high center of gravity and lack of 4 wheel drive it was useless! To the point, I am looking a wench suggestions to help my new tool do its job!

Even though the front bumper is drilled for a wench, I understand that I need a wench plate and that some wenches will not fit without body mods. Does Lbs capacity sound right?

Manufacturer Logos. Tire sealing. Snow Pushing. Sign In Sign Up. The exact location for these numbers in your particular model is illustrated in your owner's manual near the front of the book.

They also appear on your registration documents. The Vehicle Category field is required. Select a Year. The Vehicle Model field is required. Select Vehicle. All of the manual listed below are full factory service manuals with hundreds of pages containing step by step instructions, full wiring diagrams and detailed illustrations on how to repair, rebuild or maintain virtually anything to your Mule or Teryx.

It is fully printable, print 1 page, 1 chapter or print the entire manual and put it in a 3-ring binder. Once you download your manual it is yours forever. Unlike other manuals on the internet my manuals don't need a password to view or print and you can back them up any way you see fit to make sure it's aways there when you need it. Covers all years and versions of the Kawasaki Mule Trans series with the gasoline engine including the following:.